How to Make the Best Tri Tip Sandwich at Home

Introduction:

Ever tried a sandwich so good it made you forget all other sandwiches? If not, you’re in for a treat! The tri tip sandwich is a mouthwatering masterpiece that combines juicy, flavorful tri tip steak with caramelized onions, garlic butter, and a secret sauce that ties it all together. Whether you’re a BBQ enthusiast, a home cook looking for a crowd-pleasing recipe, or just someone who loves a good sandwich, this tri tip sandwich is about to become your new favorite.

Originating from California’s Santa Maria-style BBQ tradition, the tri tip sandwich is a celebration of bold flavors and simple techniques. It’s the kind of meal that’s perfect for a casual weeknight dinner, a weekend BBQ with friends, or even a game-day feast. And the best part? You don’t need to be a professional chef to make it—this step-by-step guide will walk you through everything you need to know to create the ultimate tri tip sandwich at home.

So, fire up your grill, grab your favorite ingredients, and get ready to make a sandwich that’s juicy, flavorful, and downright irresistible. Trust me, once you try this tri tip sandwich, you’ll be hooked!

Why the Tri Tip Sandwich is a Must-Try

The tri tip sandwich isn’t just another sandwich—it’s a culinary experience that combines bold flavors, tender meat, and a touch of BBQ tradition. Whether you’re a BBQ enthusiast or just someone who loves a good sandwich, this dish is guaranteed to impress. Let’s dive into what makes the tri tip sandwich so unique and why it deserves a spot on your must-try list.

The History of the Tri Tip Sandwich

The tri tip sandwich has its roots in California, specifically in the Santa Maria Valley, where it became a staple of Santa Maria-style BBQ. This regional BBQ style is known for its simplicity and focus on high-quality ingredients. Traditionally, tri tip steak is seasoned with a simple rub of salt, pepper, and garlic, then grilled over red oak wood for a smoky, charred flavor.

But how did this humble cut of meat become the star of a sandwich? In the 1950s, butchers in Santa Maria began promoting the tri tip (a triangular cut from the bottom sirloin) as an affordable and flavorful option for grilling. It didn’t take long for locals to start slicing the grilled tri tip and piling it onto sandwiches, often served with sourdough bread and a side of pinquito beans (a regional favorite).

Today, the tri tip sandwich is a favorite among BBQ enthusiasts across the country. Its combination of smoky, juicy meat and simple yet flavorful toppings makes it a standout dish at BBQs, family gatherings, and even gourmet restaurants.

What Makes This Recipe Special

So, what sets the tri tip sandwich apart from other sandwiches? It all starts with the tri tip steak itself. This cut is known for its rich, beefy flavor and tender texture when cooked properly. Unlike other cuts, tri tip is lean yet marbled enough to stay juicy, making it perfect for grilling and slicing into thin, sandwich-friendly pieces.

But the magic doesn’t stop there. A great tri tip sandwich is all about the layers of flavor. Here’s what makes this recipe truly special:

1. Juicy, Flavorful Tri Tip Steak: Grilled to perfection and seasoned with a simple yet flavorful rub, the tri tip is the star of the show. Its smoky, charred exterior and tender interior make every bite unforgettable.
2. Caramelized Onions: Sweet, savory, and slightly crispy, caramelized onions add depth and richness to the sandwich. They’re the perfect complement to the smoky tri tip.
3. Garlic Butter Spread: A generous layer of garlic butter on the bread takes this sandwich to the next level. It adds a rich, aromatic flavor that ties everything together.
4. Secret Sauce: Whether it’s a tangy BBQ sauce, a creamy horseradish spread, or a simple au jus for dipping, the sauce adds the final touch of flavor that makes this sandwich irresistible.

This Santa Maria-style BBQ-inspired sandwich is packed with flavor, and the best part is how easy it is to make at home. With just a few simple ingredients and some basic grilling skills, you can recreate this California classic in your own kitchen.

Ingredients for the Perfect Tri Tip Sandwich

Ingredients

For the Tri Tip:

• 2 lbs tri tip roast
• 2 tbsp olive oil
• 1 tbsp kosher salt
• 1 tsp black pepper
• 1 tsp garlic powder
• 1 tsp smoked paprika
• ½ tsp onion powder
• ½ tsp dried oregano

For Assembly:

• 6 ciabatta rolls (or crusty French rolls)
• 6 slices provolone or pepper jack cheese
• 1 cup garlic aioli (mix mayo, minced garlic, lemon juice)
• 1 cup caramelized onions
• 1 roasted red bell pepper (sliced)
• 1 cup arugula or spinach

Creating the ultimate tri tip sandwich starts with gathering the right ingredients. From the star of the show—the tri tip steak—to the essential toppings and tools, every component plays a crucial role in making this sandwich unforgettable. Let’s break it down.

The Star of the Show: Tri Tip Steak

The tri tip steak is the heart and soul of this sandwich, and for good reason. This triangular cut, taken from the bottom sirloin, is known for its rich, beefy flavor and tender texture when cooked properly. Unlike other cuts, tri tip is lean yet has enough marbling to stay juicy, making it ideal for grilling and slicing into thin, sandwich-friendly pieces.

Why Tri Tip is Perfect for Sandwiches:

• Flavor: Tri tip has a robust, beefy taste that stands up well to bold seasonings and toppings.
• Tenderness: When sliced against the grain, tri tip becomes incredibly tender, making it easy to bite into.
• Versatility: It’s equally delicious whether grilled, smoked, or roasted, giving you flexibility in how you prepare it.

Tips for Selecting the Best Tri Tip:

1. Look for Marbling: A little fat running through the meat ensures it stays juicy during cooking.
2. Choose the Right Size: A 1.5 to 2-pound tri tip is ideal for 4-6 sandwiches.
3. Freshness Matters: Opt for bright red meat with no gray or brown spots.
4. Ask Your Butcher: If you’re unsure, ask your butcher for a well-trimmed tri tip with a good fat cap.

 Essential Toppings and Extras

While the tri tip steak is the star, the toppings and extras are what elevate this sandwich to the next level. Here’s what you’ll need:

Key Ingredients:

1. Caramelized Onions:
   • Sweet, savory, and slightly crispy, caramelized onions add depth and richness to the sandwich.
   • Pro Tip: Cook them low and slow for about 20-30 minutes to bring out their natural sweetness.
2. Garlic Butter Spread:
   • A generous layer of garlic butter on the bread adds a rich, aromatic flavor.
   • Pro Tip: Mix softened butter with minced garlic, parsley, and a pinch of salt for an easy homemade spread.
3. Sourdough Bread:
   • The tangy flavor and sturdy texture of sourdough make it the perfect base for this sandwich.
   • Pro Tip: Toast the bread lightly to prevent it from getting soggy.
4. Au Jus Sauce:
   • This savory dipping sauce, made from beef drippings and broth, adds an extra layer of flavor.
   • Pro Tip: Use store-bought au jus for convenience or make your own with beef broth, garlic, and Worcestershire sauce.

Optional Additions:

• Provolone Cheese: Melted provolone adds a creamy, tangy element.
• Horseradish Sauce: A spicy kick that pairs perfectly with the rich beef.
• Pickled Jalapeños: For a tangy, spicy twist.
• Arugula or Spinach: Adds a fresh, peppery bite.

Tools You’ll Need

To make the perfect tri tip sandwich, you’ll need a few essential tools. Here’s what to have on hand:

1. Grill:
   • Whether it’s a gas grill, charcoal grill, or even a stovetop grill pan, you’ll need a way to cook the tri tip to smoky perfection.
2. Meat Thermometer:
   • A must-have for ensuring your tri tip is cooked to the perfect temperature (135°F for medium-rare).
3. Sharp Knife:
   • A sharp chef’s knife or carving knife is essential for slicing the tri tip thinly against the grain.
4. Cutting Board:
   • Use a sturdy cutting board for slicing the meat and preparing toppings.
5. Tongs and Spatula:
   • For flipping the tri tip on the grill and handling the bread.
6. Skillet or Pan:
   • For caramelizing onions and toasting the bread.

Step-by-Step Guide to Making the Best Tri Tip Sandwich

Now that you’ve gathered your ingredients and tools, it’s time to dive into the fun part—making the sandwich! This step-by-step guide will take you through everything from seasoning and grilling the tri tip to assembling and serving the perfect sandwich. Let’s get started!

Preparing and Grilling the Tri Tip

The key to a great tri tip sandwich is perfectly grilled tri tip steak. Follow these steps to ensure your tri tip is juicy, flavorful, and cooked to perfection.

Step 1: Season the Tri Tip

• Pat the tri tip dry with paper towels to ensure the seasoning sticks.
• Generously season both sides with salt, pepper, and your favorite BBQ rub. A simple rub of garlic powder, smoked paprika, and brown sugar works wonders.
• Let the seasoned tri tip sit at room temperature for 20-30 minutes to allow the flavors to penetrate the meat.

Step 2: Grill the Tri-Tip

• Preheat your grill to medium-high heat (around 400°F).
• Place the tri tip on the grill, fat side down, and sear for 6-8 minutes per side. This creates a beautiful crust and locks in the juices.
• Use a meat thermometer to check the internal temperature. For medium-rare, aim for 135°F.
• Once done, transfer the tri tip to a cutting board and let it rest for 10 minutes. Resting allows the juices to redistribute, ensuring every bite is tender and flavorful.

Pro Tip: If you don’t have a grill, you can use a cast-iron skillet or oven broiler to achieve similar results.

Assembling the Sandwich

With your tri tip grilled to perfection, it’s time to assemble the sandwich. This is where all the flavors come together!

Step 1: Slice the Tri Tip

• Using a sharp knife, slice the tri tip thinly against the grain. This ensures the meat is tender and easy to bite into.
• Pro Tip: Angle your knife slightly for wider slices, which are perfect for sandwiches.

Step 2: Prepare the Bread

• Spread a generous layer of garlic butter on both sides of your sourdough bread.
• Toast the bread lightly on the grill, in a skillet, or under the broiler until golden and crispy.

Step 3: Layer the Ingredients

• Start with a layer of sliced tri tip on the bottom piece of bread.
• Add a generous helping of caramelized onions for sweetness and depth.
• If you’re using cheese (like provolone), place it on top of the tri tip so it melts slightly from the warmth of the meat.
• Top with the second piece of bread and press gently to hold everything together.

Pro Tip: For an extra flavor boost, drizzle a little au jus sauce or horseradish sauce over the meat before adding the top bread.

Serving and Enjoying

The final step is all about presentation and pairing. Here’s how to serve your tri tip sandwich like a pro:

Serving Suggestions:

• Au Jus for Dipping: Serve the sandwich with a small bowl of warm au jus sauce for dipping. It adds an extra layer of savory flavor and keeps the sandwich moist.
• Side Dishes: Pair your sandwich with classic sides like:
  • Crispy Fries: Golden and crunchy, they’re the perfect match for the rich sandwich.
  • Coleslaw: A tangy, creamy coleslaw balances the richness of the tri tip.
  • Fresh Salad: A simple green salad with a light vinaigrette adds a refreshing contrast.

Presentation Tips:

• Cut the sandwich in half diagonally for a restaurant-style look.
• Serve on a wooden board or platter for a rustic, BBQ-inspired vibe.
• Garnish with a sprig of parsley or a few extra caramelized onions for a pop of color.

Pro Tip: If you’re serving a crowd, set up a DIY sandwich station with all the toppings and sauces so everyone can customize their own.

Tips and Variations for Your Tri Tip Sandwich

One of the best things about the tri tip sandwich is how versatile it is. Whether you’re looking to switch up the flavors, cater to different dietary preferences, or save time by prepping ahead, there are endless ways to make this recipe work for you. Let’s explore some tips and variations to inspire your next sandwich creation.

How to Customize Your Sandwich

The beauty of the tri tip sandwich lies in its adaptability. Here are some ideas to help you customize it to your taste:

1. Switch Up the Cheese:

• Pepper Jack: Add a spicy kick with melted pepper jack cheese.
• Blue Cheese: For a bold, tangy flavor, crumble blue cheese over the tri tip.
• Cheddar: Sharp cheddar adds a classic, creamy richness.
• Mozzarella: Go for a milder, melty option with fresh mozzarella.

2. Change the Bread:

• Ciabatta: This Italian bread has a chewy texture and crispy crust, perfect for holding up to juicy fillings.
• Brioche Bun: For a sweeter, buttery option, try a brioche bun.
• Whole Grain Bread: Add a nutty, wholesome twist with whole grain or multigrain bread.
• Lettuce Wraps: For a low-carb option, skip the bread and wrap the tri tip and toppings in large lettuce leaves.

3. Experiment with Toppings:

• Pickled Vegetables: Add pickled jalapeños, banana peppers, or red onions for a tangy crunch.
• Avocado: Sliced avocado or a smear of guacamole adds creaminess and a fresh flavor.
• Arugula or Spinach: These leafy greens add a peppery bite and a pop of color.
• Roasted Peppers: Sweet roasted red peppers pair beautifully with the smoky tri tip.

4. Try Different Sauces:

• Chipotle Mayo: Mix mayonnaise with chipotle peppers in adobo for a smoky, spicy spread.
• Horseradish Cream: Combine sour cream with grated horseradish for a tangy, zesty sauce.
• BBQ Sauce: Brush the tri tip with your favorite BBQ sauce for a sweet and smoky flavor.

Make-Ahead Tips

If you’re planning to serve tri tip sandwiches for a crowd or just want to save time on a busy weeknight, these make-ahead tips will come in handy:

1. Grill the Tri Tip Ahead of Time:

• Cook the tri tip as directed, let it cool completely, and store it whole or sliced in an airtight container in the refrigerator for up to 3 days.
• When ready to serve, reheat the slices gently in a skillet with a splash of beef broth or au jus to keep them moist.

2. Prepare Caramelized Onions in Advance:

• Caramelized onions can be made up to 5 days ahead and stored in the refrigerator.
• Reheat them in a skillet over low heat or in the microwave before assembling your sandwich.

3. Pre-Make the Garlic Butter:

• Mix the garlic butter spread ahead of time and store it in the fridge for up to 1 week or in the freezer for up to 1 month.
• Let it come to room temperature before spreading it on the bread.

4. Assemble Components Separately:

• If you’re serving a crowd, set up a sandwich station with all the components (sliced tri tip, caramelized onions, sauces, and bread) and let everyone build their own. This keeps the bread from getting soggy and allows for customization.

5. Freeze Leftover Tri Tip:

• If you have leftover tri tip, slice it and freeze it in an airtight container or zip-top bag for up to 3 months.
• Thaw in the refrigerator overnight and reheat as needed.

Conclusion

The tri tip sandwich is more than just a meal—it’s an experience. From the juicy, smoky tri tip steak to the sweet caramelized onions and garlic butter-spread sourdough bread, every bite is packed with flavor and texture. Whether you’re a BBQ enthusiast, a home cook looking for a crowd-pleasing recipe, or just someone who loves a good sandwich, this recipe is a winner.

What makes it even better? It’s incredibly easy to make. With just a few simple ingredients and some basic grilling skills, you can recreate this California classic in your own kitchen. Plus, the recipe is highly customizable, so you can tweak it to suit your taste or dietary preferences.

Now it’s your turn! I’d love to see how your tri tip sandwich turns out. Did you add a unique twist? Maybe you swapped the sourdough for a brioche bun or added a spicy chipotle mayo? Whatever you did, I want to hear about it!

Tri Tip Sandwich

Paul, AI Chef

This robust, smoky sandwich captures the essence of West Coast BBQ with juicy tri tip and bold flavors. Perfect for weekend grilling or hearty weeknight dinners!

Print Recipe Pin Recipe

Prep Time 15 minutes mins

Cook Time 25 minutes mins

Total Time 40 minutes mins

Course Main Course

Cuisine American

Servings 6 people

Calories 580 kcal

Equipment

• 1 Grill Whether it’s a gas grill, charcoal grill, or even a stovetop grill pan, you’ll need a way to cook the tri tip to smoky perfection.
• 1 Meat Thermometer A must-have for ensuring your tri tip is cooked to the perfect temperature (135°F for medium-rare)
• 1 Sharp Knife A sharp chef’s knife or carving knife is essential for slicing the tri tip thinly against the grain.
• 1 Cutting Board Use a sturdy cutting board for slicing the meat and preparing toppings.
• 1 Tongs and Spatula For flipping the tri tip on the grill and handling the bread.
• 1 Skillet or Pan For caramelizing onions and toasting the bread.

Ingredients

  

For the Tri Tip:

• 2 lbs tri tip roast
• 2 tbsp olive oil
• 1 tbsp kosher salt
• 1 tsp black pepper
• 1 tsp garlic powder
• 1 tsp smoked paprika
• ½ tsp onion powder
• ½ tsp dried oregano

For Assembly:

• 6 ciabatta rolls or crusty French rolls
• 6 slices provolone or pepper jack cheese
• 1 cup garlic aioli mix mayo, minced garlic, lemon juice
• 1 cup caramelized onions
• 1 roasted red bell pepper sliced
• 1 cup arugula or spinach

Instructions

 

Step 1: Season the Tri Tip

• Pat the tri tip dry with paper towels to ensure the seasoning sticks.
• Generously season both sides with salt, pepper, and your favorite BBQ rub. A simple rub of garlic powder, smoked paprika, and brown sugar works wonders.
• Let the seasoned tri tip sit at room temperature for 20-30 minutes to allow the flavors to penetrate the meat.

Step 2: Grill the Tri-Tip

• Preheat your grill to medium-high heat (around 400°F).
• Place the tri tip on the grill, fat side down, and sear for 6-8 minutes per side. This creates a beautiful crust and locks in the juices.
• Use a meat thermometer to check the internal temperature. For medium-rare, aim for 135°F.
• Once done, transfer the tri tip to a cutting board and let it rest for 10 minutes. Resting allows the juices to redistribute, ensuring every bite is tender and flavorful.

Pro Tip: If you don’t have a grill, you can use a cast-iron skillet or oven broiler to achieve similar results.

Notes

Nutrition Information (per serving)

Nutrient	Amount
Calories	580 kcal
Fat	32g
Saturated Fat	10g
Protein	38g
Carbohydrates	35g
Fiber	2g
Sugar	4g
Cholesterol	100mg
Sodium	800mg

Keyword California BBQ, Grilled Beef Sandwich, Tri Tip Sandwich

FAQ: Tri Tip Sandwich